The Bread Lab: A Washington State Treasure

BreadLabFieldsThe flour most of us are familiar with—the inert, white powdery stuff from the supermarket with a long shelf life—is a very modern development in our long relationship with wheat, the most important food in history. Before industrial agriculture became dominant, milling was done at regional mills with diverse strains of wheat. The effort to create uniform flours that won’t spoil has taken much of the flavor and nutrition from our flour and the products made with it.

One of the national leaders in the effort to restore flavor and nutrition to available wheat is located just north of Seattle in the Skagit Valley. Dr. Steven Jones runs The Bread Lab, an extension of Washington State University. He is devoted to bringing grain agriculture back to our region. A hundred years ago, fields of grains filled the Skagit Valley, but as industrial wheat brought the price of the commodity down farmers shifted to more valuable crops. Recently though, farmers, using wheat as a rotation crop to break disease cycles and to restore vital elements to the soil have discovered, or rediscovered, that many varietals grow wonderfully there. This is where The Bread Lab comes in. Jones is a wheat breeder dedicated to making regional grain farming viable again. His lab develops vigorous wheat hybrids full in flavor and nutritional value that grow optimally in particular climates.

Wheat

Over six years ago, I was invited to be part of The Bread Lab’s advisory board. Back then I had no idea how impactful it would be. At the time, I was happy with our flour and didn’t imagine I would be looking elsewhere. A few bakers I knew in Seattle were experimenting with milling their own flours. I was eager to learn more. The Bread Lab proved to be an excellent resource. It gave me the opportunity to test wheat from smaller growers. Jones and his team check it for strength and provide us with its falling number, which indicates the speed of fermentation. As you can imagine, our baking schedule is pretty tight. A dough moving unexpectedly slowly or quickly can really throw things off.

Using ingredients with the highest integrity has always been central to my mission at Macrina. In flours, flavor and high nutritional value are the two most important things I look for, along with consistency and a reliable supply. My earliest fascination was with whole grain milling. Most commercially produced flour is made only with the starchy endosperm of the grain. Both the nutrient-rich bran and flavorful wheat germ are discarded because the oils they contain will turn rancid in a few weeks. But the durability that commercial flour gains by discarding them comes at an enormous cost—the loss of flavor and nutrition.

This is why, years ago, I started using freshly milled whole grain flours from Fairhaven Mills. I admire the nutty and natural caramel flavor that comes from the milled whole grain flours. When I first started experimenting with this whole grained milled flour, I was hydrating a portion of the flour to soften the bran. This worked to some degree, but I was still not getting the rise I wanted, resulting in a dense texture. The Bread Lab provided me with many strategies. With their help and plenty of experimenting, I got the results I desired. On another occasion, we had a difficulty with a flour we were getting from Fairhaven Mills. They’d had to substitute a wheat from Montana rather the Walla Walla wheat we’d been using. I sent a sample to The Bread Lab. They tested it and determined that the wheat had a smaller falling number, which means the dough develops quickly. We reduced the mixing time and with lots of tweaking got consistent results. When you’re mixing hundreds of pounds of dough destined for someone’s table in a few hours and the dough isn’t behaving you can imagine the frenetic scene that results.

SkagitWheatEvery year The Bread Lab hosts an annual conference called Grain Gathering. Professional bakers, bread enthusiasts, brewers, farmers, and chefs from around the country descend on the Skagit Valley. Workshops, panel discussions, and demonstrations cover a range of wheat-centered topics (I’ve learned lots from these over the years). At the 2015 event, they held a bread tasting for a group of experienced bakers. We tasted seven breads, each made with a different locally grown wheat. For each loaf the recipe was essentially the same, with small adaptations made to create the best loaf with each flour. The varying tastes, textures, and the overall natural sweetness was a revelation. The flour made all the difference. The experience inspired my commitment to bringing more locally grown flours to the breads we make at Macrina.

One of the challenges The Bread Lab faces is that making local wheats prevalent takes more than introducing them to local bakers. Local grain economies that existed before the mass produced flours drove them out of business must be rebuilt. That includes persuading farmers to grow the grains, mills to grind them, stores to sell them and buyers to purchase them. Contributing to a healthy and sustainable local food economy is not just a good thing for Macrina to do, it’s a great thing for our bread. You just can’t beat the taste that freshly milled whole grain flours provide.

With the success The Bread Lab has experienced they’ve outgrown their small space and this summer will relocate to a 12,000-square-foot building. King Arthur Flour is partnering with them to add a full-scale mill and educational center. The state-of-the-art facility, and the passion and knowledge of Jones and his team, is a unique treasure. We are lucky to be so close to the innovation taking place in Skagit Valley, innovation with benefits that extend through the state and beyond.

Leslie

PCC Natural Markets: Bringing Bread Full Circle

PCC Natural Markets

The PCC Natural Markets staff on a tour of our Sodo production facility.

Nestled between the folds of the rolling Palouse Hills and Blue Mountains sits the Walla Walla Valley. Ripe with meandering creeks that feed the Walla Walla River, this fertile land is home for much of Washington’s agriculture, including Williams Hudson Bay Farm. Owned and operated by brothers Tom and Ray Williams, this farm is part of the PCC Farmland Trust. Founded by PCC Natural Markets in 1999, the Farmland Trust is a way to help keep Northwest organic farms in the hands of farmers.

As Leslie Mackie searched for new ways to feature nutritious, locally sourced ingredients in our products, she learned about the Williams brothers’ whole-grain wheat processed by Fairhaven Mills. We began testing the organic whole wheat flour in some of our breads and found it added a wholesome nutty, sweet flavor perfect for our Whole Wheat Cider bread. Now, whenever you bite into a sandwich or burger made with our Whole Wheat Cider loaf, buns, or dinner rolls, you’re enjoying the Williams brothers’ harvest.

“I have always been a fan of PCC Natural Markets,” says Leslie Mackie. “But, with such a nice tie to the PCC Farmland Trust, it seemed like a natural progression to sell these delicious buns in PCC locations.”

More and more, consumers are interested in knowing where their food comes from, but Seattle has long been ahead of that curve. Leading the charge for sourcing better food from sustainable, trustworthy producers was PCC Natural Markets. What started as a food-buying club with just 15 families back in 1953 is now the largest consumer-owned natural food retail co-operative in the country with 10 locations spanning from Issaquah to Edmonds and plans to open its 11th location in Columbia City this summer.

As of 2014, you can find PCC shelves stocked with everything from our seasonal items like Colomba Pasquale to breadbasket staples like Rustic Potato Rolls and, of course, our Whole Wheat Cider Buns.

“Customers are loving this partnership,” says PCC’s Grocery Merchandiser Scott Owen. “We began selling Macrina breads in King County locations and they sold so wonderfully well we expanded the products to all of our stores.”

Upon a recent field trip to our production facility in Sodo, we were able to show PCC staff exactly how that flour, processed at Fairhaven Mills, and produced on a PCC Farmland Trust farm, is turned into a loaf of bread sold in their stores.

Sharing food made with the very best ingredients, sourced as close to home as possible is something we take great pride in and solidifies our bond with PCC.

“It is such a joy with work with PCC,” adds Leslie. “The staff is appreciative of our products and genuinely excited to sell our breads.”